Plant List

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Data Processing (click for list)

Mailmark Acredited

Publishing Mail
Advertising Mail
Business Mail
Low Sort/Hi Sort/Sustainable – Entry & Intermediate
OCR/Barcodes
Big Book/Heavy Weight
Downstream Access
International Mail
Packets & Parcels
Packet 24 and Packet 28
Multistage
Tracked Parcels

Database Management (click for list)

PAF (Postal Address File) validation
Goneaway & Deceased Suppressions (Disconnect, Mortascreen, GAS, TBR, NCOA)
MPS (Mailing Preference Service) suppressions
TPS (Telephone Preference Service) suppressions
Data cleansing and deduplication
Multi file merge & purge
Case conversion & salutation/valediction building
Secure FTP
Dual ISDN Lines
Firewall Protected ADSL
Mosaiq Profiling

Consumer Enhancement Options (click for list)

Date of Birth
Length of Residency
100M Grid Reference / Code Point
Local Government Data
Mosaic Codes

Business Enhancement Options (click for list)

Telephone Number
Fax Number
Experian Business Location URN
SIC Code
Employee Count
Location Type
Company Registration Number

Laser Printing (click for list)

2 x Xerox Nuvera 120 EA Size range 140 x 203mm – 320 x 470mm simplex & duplex. Uncoated Minimum paper weight = 60gsm. Uncoated Maximum paper weight = 250gsm. Coated Minimum paper weight = 90gsm. Coated Maximum paper weight = 250gsm. Testing available for stocks in excess of 250gsm to confirm suitability. Rated speed 120 x A4 pages per minute – capacity of 150,000 per day.

Ink Jet Printing (click for list)

4 x Videojet Jet Array: inkjet systems for variable name and address printing.

1 x AMS Astrojet 3800: Thermal InkJet, up to 30,000 per hour, 600DPI, Image area 431mm x 101.6mm, TrueType Fonts, Print orientation normal or reverse, graphics, logos and bar codes, up to 10mm in depth, full colour print.

Other Printing (click for list)

Reprographics

  • Epson 6800 Professional flat bed scanner
  • Agfa Apogee X pdf workflow
  • Agfa Palladio fully automatic ctp plate making system
  • CIP3 automated press duct control system
  • EFI Colourproof colour management
  • Epson 7600 wide format ink jet proofing system
  • Epson 9800 wide format ink jet proofing system

Litho

  • Heidelberg Speedmaster 5 colour plus coating B2 press

Digital Printing

  • 1 x HP Indigo 5000 7 colour press
  • 1 x Cannon Image Press IPF 6000

Large Format

  • Roland XC 540 Eco Solvent printer
  • 2 x Canon iPF8000 Pigment ink jet printer
  • Seal 62 Base laminator

Finishing (click for list)

1 x MBO B26C: Continuous round pile suction feeder, first unit with 4 fold plates, allowing for cross folding, gate folding, roll folding, parallel folding. Second unit with a further 4 plates, which include wreck detections, batch counter, bolt edge cutter, creaser, perforator & gulley cutting device – exit conveyor.
1 x Morgana UFO2: Capable of up to 20,000 sheets per hour. Fast set up. Maximum sheet size = 450 x 380mm. Parallel folding.
1 x GUK stand alone A4 folder
1 x Guillotine IDEAL 7228-06 LT

Other Finishing

  • 1 Heidelberg Stahl KH 66 Folder
  • 1 x Wohlenberg programmatic guillotine
  • 1 x Polar 92 XT Guillotine
  • 1 x Heidelberg stitchmaster 6 station saddle stitching line
  • 1 x Trentpack tunnel shrink wrapping line
  • 1 x Automatic Sheet counter
  • 1 x Heidelberg B2 cylinder (for die cutting and creasing)
  • 1 x Iram 4 head drill
  • 1 x Morgana hand stitching machine
  • 1 x round cornering machine
  • 1 x Renz Wiro Binder

Digital Finishing

  • 1 x Morgana Auto Creaser
  • 1 x Morgana Business Card Trimmer
  • 1 x Morgana Major Folder

PROGRAMMABLE POWER GUILLOTINE WITH HYDRAULIC CLAMP AND PROFESSIONAL FEATURES

720 mm cutting length | with optical indicator | air table on front and rear table as standard equipment | foot pedal for pre-clamping plus cutting line indicator | snap-in false clamp plate with optical indicator for delicate work | electro-mechanical back gauge drive with precision spindle for exact positioning(back gauge speed: 53 mm/sec.) | fully programmable back gauge control module | electronic hand wheel for manual back gauge positioning with infinitely variable speed control | solid steel blade carrier with adjustable guide plates on both sides | cutting blade made of high-quality HSS “Solingen steel” | swing cut for more cutting precision | optical cutting line indicator with bright and durable LEDs

Polywrapping (click for list)

1 x Buhrs Zaandam Polymate: shuttle feeder, 8 x rotary feeds (4 demographically selectable), registered film, inkjet addressing pre & post wrap. Miss and double feed detectors. Movable page open. Maximum size A3. Maximum product thickness 30mm.
1 x Buhrs Zaandam Polymate: shuttle feeder, 8 x rotary feeds, registered film, inkjet addressing pre & post wrap. Miss and double feed detectors. Movable page open. Maximum size A3. Maximum product thickness 30mm.
1 x Buhrs Zaandam Polymate: shuttle feeder, 6 x rotary feeds, registered film, inkjet addressing pre & post wrap, Cheshire label (with spot glue). Miss and double feed detectors. Movable page open. Maximum size A3. Maximum product thickness 30mm.
1 x Buhrs Zaandam Polymate: shuttle feeder, 6 x rotary feeds, registered film, inkjet addressing pre & post wrap, Cheshire label (with spot glue). Miss and double feed detectors. Movable page open. Maximum size A3. Maximum product thickness 30mm.
1 x Buhrs Zaandam Polymate: shuttle feeder, 4 x rotary feeds, registered film, inkjet addressing pre & post wrap, Cheshire label (with spot glue). Miss and double feed detectors. Movable page open. Maximum size A3. Maximum product thickness 30mm. Heavy duty film facility up to 70 micron.

All of the above polywrap lines are fitted with encoders for online inkjet for Domino Ink Jet addressing.

Enveloping (click for list)

1 x Buhrs BB300: Capable of enclosing from C6 to B4, both wallet and pocket envelopes. Machines consists of 6 x rotary feeders and 1 x shuttle feeder.
1 x Silma: Capable of enclosing from C6 to B4, both wallet and pocket envelopes. Machines consists of 6 x rotary feeders and 1 x shuttle feeder.

Hand Fulfilment (click for list)

For cover mounting of gifts, credit cards, CDs and DVDs etc and other non-machineable items. Small volume production and daily fulfilment with complex pack enclosures and matching.

Handling

9 x Semi automated strapping machines.
3 x Forklift trucks